PREPARATION FOR TPM & TQM

PREPARING PLANTS FOR 'TPM & TQM' CERTIFICATIONS

Facilitating Organizational Excellence through TPM, TQM, and the Pursuit of the Deming Prize

In the realm of manufacturing, where excellence is not just a goal but a necessity, Total Productive Maintenance (TPM), Total Quality Management (TQM), and the esteemed Deming Prize stand as pillars of achievement. They represent methodologies deeply ingrained in the pursuit of operational perfection and customer satisfaction.

Touchstone can guide and bring the manufacturing plants to a level which is better than requirements of the certifications. Then the plants can go ahead with applying and easily getting the desired certifications.

Total Productive Maintenance (TPM):
At its core, TPM is a philosophy that transcends mere maintenance practices; it embodies a holistic approach to equipment management. Through TPM, organizations endeavour to maximize equipment effectiveness across its lifecycle, fostering an environment of reliability and efficiency. As far as Total Productive Maintenance is concerned, there are 3 Levels and a process of total 20-Steps to get to the 'Level-3' as follows:

  • Level 1: "Excellent Factory" - Steps 1 to 12 - Establishing a solid foundation of maintenance practices and operational discipline.
  • Level 2: "Excellent Supply Chain" - Steps 13 to 17 - Extending TPM principles beyond the factory floor, integrating suppliers and partners into the maintenance ecosystem.
  • Level 3: "World-Class Manufacturing" - Steps 18 to 20 - Attaining the pinnacle of TPM excellence, characterized by seamless operations, minimal downtime, and optimized productivity.

  • Total Quality Management (TQM):
    TQM embodies a relentless pursuit of quality excellence permeating every facet of organizational activity. Rooted in the principle that quality is everyone's responsibility, TQM fosters a culture of continuous improvement and customer-centricity. Guided by seven fundamental principles, TQM serves as a compass for organizations striving for perfection:

    1. Customer Focus
    2. Leadership
    3. Engagement of People
    4. Process Approach
    5. Improvement
    6. Evidence-Based Decision Making
    7. Relationship Management

    Deming Prize:
    The Deming Prize, named after the revered quality guru Dr. W. Edwards Deming, stands as a beacon of achievement in the realm of TQM. It celebrates organizations that exhibit exceptional performance improvements through the application of TQM principles. At its core are Deming's 14 Points, advocating for a paradigm shift towards quality consciousness, continuous improvement, and customer-centricity.

    Achieving Excellence: For organizations aspiring to TPM Level 3 and the prestigious Deming Prize, the journey is arduous yet profoundly rewarding. It demands unwavering dedication, meticulous attention to detail, and a steadfast commitment to the principles of TPM and TQM. Success lies not only in the attainment of certifications but in the transformation of organizational culture, where excellence becomes the norm rather than the exception.
    In conclusion, TPM, TQM, and the pursuit of the Deming Prize represent more than just methodologies; they embody a philosophy of relentless pursuit of excellence. With steadfast determination and guided by these principles, organizations can navigate the path towards operational perfection and enduring success.